Process Controls Engineer
Company: The Stellar Group Inc
Location: Jacksonville
Posted on: February 15, 2026
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Job Description:
Job Description Job Description The Process Controls Engineer is
responsible for leading the design, implementing, and optimizing
control systems to ensure the efficient and safe operation of our
diverse food and beverage manufacturing operations. This role
requires a deep understanding of system architecture design,
network design, instrumentation specification and selection,
control panel design, PLC & HMI application development, acceptance
testing, system commissioning and start-up for production systems,
with an emphasis on raw material storage, processing, packaging,
finished goods storage and handling, and food safety compliance, as
well as a commitment to sustainability and cost-effectiveness. You
will collaborate closely with cross-functional teams to develop
innovative solutions and enhance automation performance. This role
requires a deep understanding of instrumentation and control
strategies, sizing and specifying controls systems, coordinating
electrical, mechanical, packaging and process systems with a focus
on maintaining high standards of quality and regulatory compliance.
Duties/Responsibilities: Design, implement, and optimize control
systems for industrial processes. Collaborate with cross-functional
teams to develop innovative process solutions. Develop controls
design for P&ID’s, equipment specifications, installation
specifications, instrumentation lists, controls narratives for
coordination, controls schematics, and control panel design.
Coordinate with 3rd parties for equipment engineered by others,
with internal or external project team members for integration of
the controls design. Assist in identifying suppliers &
subcontractors, perform technical writing aspects in bid packages
for scope definition, compile technical engineering documents for
bid packages. Participate in bid-scope reviews, assist in analyzing
proposals, lead design reviews of drawings & models, attend
coordination meetings, review submittals, participate in factory
acceptance testing. Travel to site for technical assistance,
coordinate directly with Stellar field staff and subcontractors,
identify and resolve issues that arise, review installations for
correctness, and revise drawings for as-built conditions. Assist in
preparing comprehensive documentation of commissioning processes,
test results, and system performance. Provide I/O checkout support,
startup activities, process system testing and commissioning
activities, including functional testing, performance testing, and
safety testing. Coordinate with clients and stakeholders for system
handover, providing necessary documentation and training for
operational staff. Troubleshoot and resolve control system issues
promptly to minimize downtime. Maintain high standards of quality
and regulatory compliance in all control system implementations.
Provide technical support and training to team members on control
systems and instrumentation. Stay updated with the latest
advancements in control strategies and apply them to enhance
process performance. Ensure all projects comply with industry
safety regulations and standards. Maintain current knowledge of
food manufacturing trends, regulatory requirements, and food
industry-specific considerations as they relate to controls and
automation. Other duties as assigned. Required Skills/Abilities:
Proficiency in control system design, software and instrumentation.
Strong leadership and team collaboration skills. Thorough
understanding of the food industry, process systems, & plant
operations. Familiarity of startup and commissioning processes and
procedures for process systems. Excellent analytical,
problem-solving and troubleshooting abilities, capable of
identifying and resolving issues. Effective communication skills,
both written and verbal, including interpersonal skills. Innovative
thinking and the ability to develop creative solutions. Attention
to detail and strong organizational skills with ability to develop
and maintain controls documentation. Ability to work under pressure
and meet tight deadlines. Knowledge and understanding of government
and industry regulations, and standards including safety as relates
to food or beverage manufacturing systems. Flexibility to work in
different environments and adapt to changing project requirements
including new technologies and advancements. Education/Experience:
Bachelor’s of Science Engineering degree in Electrical, Automation,
Computer Science or a related field. Minimum of 1-7 years of
experience in process controls engineer or a similar role. Relevant
professional certifications and food or beverage manufacturing
systems are a plus. Strong understanding of control system
architecture and instrumentation. Experience with controls design
and engineering in a design-build or EPC setting. Experience with
PLCs, HMIs, SCADA systems, and other automation tools. Familiarity
with software development life cycle and programming languages such
as ladder logic, C++, or Python. Proven track record of
successfully managing control system projects from concept to
completion. Experience in calibration, startup and commissioning of
food or beverage process systems is preferred. Knowledge of
cybersecurity protocols related to control systems. Knowledge of
Process Controls that support recipe management and product
repeatability. Knowledge of 3A, USDA, or FDA sanitation
requirements and regulatory entities. Exposer and / or skilled in
relevant software; Microsoft Office Software, AutoCAD, Procore,
Bluebeam, Adobe, Power BI, and BIM / ACC is preferred. Travel
Requirements: Ability to travel regularly for site visits, attend
project meetings, corporate training, and events. Ability to travel
internationally, obtain and maintain a valid passport. Travel
expected to be at least 20%. Flexibility to travel on short notice
for urgent business needs. Comfortable with various modes of
transportation, including flights, trains, and rental cars. Ability
to navigate and work effectively in diverse geographical locations
and time zones. Ability to adapt to different cultures and customs
while traveling. Maintain a professional demeanor and appearance
during business trips. Compliance with company travel policies and
procedures. Physical Requirements: Ability to use a computer,
phone, iPad, printer, scanner, and other office equipment. Visual
acuity for detailed work and computer use. Ability to lift, carry,
and move up to 25 pounds of files, documents, and materials Ability
to sit, stand, and walk for long periods of time, ability to climb
flights of stairs and ladders. Ability to bend, stoop, and reach as
necessary. Manual dexterity for operating office equipment,
measuring devices, quality & testing devices. Ability to work
around machinery during installation, startup, commissioning, and
troubleshooting. Capability to handle occasional exposure to
extreme heat, extreme cold, wet environments, and extreme odors.
About Stellar: Stellar offers a comprehensive package which
includes: Competitive pay based on experience Remote & hybrid work
options for many positions Paid Time Off – accrue 15 days (120
hours) within first year of service Paid holidays Medical, dental,
and vision insurance options Tax-advantaged accounts (HSA, FSA,
Dependent Care FSA) Company-paid life and disability insurance
401(k) – company match with immediate vesting Stellar,
headquartered in Jacksonville, FL, is a fully integrated firm
focusing on design, construction, architecture, engineering, and
mechanical services worldwide for over 30 years. Stellar combines a
multitude of capabilities to create buildings and systems of
exceptional long-term quality, value and efficiency. From food
processing plants and healthcare facilities to refrigerated
warehouses, automated production lines and beyond, we offer an
integrated approach to meet all our clients’ needs. Stellar is an
Equal Opportunity Employer and does not discriminate against any
applicants for employment based on their race, color, religion, sex
(including pregnancy, sexual orientation, or gender identity),
national origin, age, physical or mental disability, genetic
information, veteran status, uniformed servicemember status, or any
other status protected by law.
Keywords: The Stellar Group Inc, Port Orange , Process Controls Engineer, Engineering , Jacksonville, Florida
